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Manure drying · Ammoniacal leachates · Anaerobic digestion · Biogas

Manure

Areas of intensive livestock farming generate liquid effluents known as manure (slurry) which, owing to their high pollution load, must be treated before final discharge. The various treatment processes produce gaseous emissions that must be scrubbed.

TECNIUM has solid references for the scrubbing of gases from manure-drying plants and for degassing facilities of the ammoniacal leachates produced in this type of plant.

70+

Years of industrial experience

2

Applicable treatment technologies

100%

In-house engineering and manufacturing

5

Continents with installations

Gaseous emissions and ammoniacal leachates in manure plants

Manure treatment generates polluting gaseous emissions and leachates with a high ammonia content that must be treated before discharge.

TECNIUM ammonia stripping column at a manure treatment plant

Gaseous emissions and dissolved NH₃

Intensive livestock operations generate large volumes of manure whose treatment produces gaseous emissions with a high content of ammonia (NH₃) and other compounds that must be scrubbed before being released to the atmosphere. In addition, anaerobic digestion processes generate leachates containing dissolved NH₃ which must be removed.

  • Gas scrubbing in manure-drying plants
  • Degassing of ammoniacal leachates
  • Removal of dissolved NH₃ before discharge
  • Treatment of anaerobic digestion emissions
  • Compliance with environmental regulations
  • Materials resistant to NH₃ corrosion

Two needs, two technologies

The manure sector presents two distinct needs: on the one hand, the scrubbing of contaminated gases from drying plants, where chemical absorption technology (TECNIUM-CHEM) is applied; on the other, the degassing of leachates with dissolved NH₃, where degassing technology (TECNIUM-DEGAS) is applied.

TECNIUM has both technologies and the experience required to size the optimal equipment for each application in manure treatment plants.

TECNIUM gas scrubbing tower and degassing system in a manure plant

Applications in manure treatment plants

TECNIUM provides specific solutions for gas scrubbing and leachate degassing in the livestock sector.

wet absorption system for contaminated gases in a manure plant

Wet absorption of contaminated gases

Gas scrubbing systems based on wet absorption for the removal of the polluting gaseous emissions generated in manure-drying plants. Scrubbing towers and scrubbers designed to capture and neutralise NH₃ and other contaminants.

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leachate degassing installation at a manure treatment plant

Leachates in manure treatment plants

Manure treatment plants based on anaerobic digestion for the production of biogas (methane) generate liquid residues (leachates) which usually carry dissolved NH₃ that must be degassed before these waters are discharged.

View BIO-TR biotrickling

Typical emissions and compounds in manure plants

Our systems are engineered to treat the gaseous emissions and dissolved compounds generated in manure treatment.

NH₃
Ammonia
H₂S
Hydrogen sulphide
VOCs
Volatile organic compounds
Odours
Complex mixtures
Dust
Suspended particulates
Amines
Nitrogenous compounds
Fatty ac.
Volatile fatty acids
NH₃ diss.
Ammonia dissolved in leachates

The advantages of working with TECNIUM in manure treatment

Experience in gas scrubbing and leachate degassing for the livestock sector, with proprietary technologies and 100% manufacturing in Spain.

Two complementary technologies

TECNIUM-CHEM for gas scrubbing and TECNIUM-DEGAS for leachate degassing. Two solutions tailored to the specific needs of the livestock sector.

Effective NH₃ removal

Systems optimised for the capture and removal of ammonia, both in the gas phase (drying emissions) and in the liquid phase (leachates from anaerobic digestion).

Regulatory compliance

Equipment sized to meet the environmental regulations governing gaseous emissions and wastewater discharges in the livestock sector.

Anti-corrosion materials

All equipment is manufactured in plastic materials (PP, PVC, FRP) that withstand the chemical corrosion of fluids and gases involved in manure treatment.

More than 70 years of experience

Founded in 1957 in Manresa, Barcelona. Decades of accumulated experience in gas treatment and odour control for industrial and livestock applications.

18,000 m² of manufacturing

Vertically integrated production with engineering, machining, plastic welding, assembly and quality control all in our own facilities.

Common questions about gas treatment in manure plants

TECNIUM offers two main solutions for the manure sector: gas scrubbing systems based on chemical absorption (TECNIUM-CHEM) for treating the gaseous emissions from manure-drying plants, and degassing systems (TECNIUM-DEGAS) for the removal of dissolved NH₃ from the leachates generated in anaerobic digestion plants.

Manure treatment plants based on anaerobic digestion produce biogas (methane) and generate liquid residues called leachates. These leachates usually contain dissolved NH₃ (ammonia) which must be removed before the water can be discharged. The TECNIUM-DEGAS technology is specifically designed for this degassing process.

Manure drying generates gaseous emissions with high concentrations of ammonia and other polluting compounds. TECNIUM-CHEM technology uses scrubbing towers with wet absorption (water or chemical reagents) to capture and neutralise these emissions, ensuring compliance with the emission limits set by the applicable regulations.

TECNIUM-CHEM is a chemical absorption technology for the treatment of contaminated gases: it uses scrubbing towers, venturis and cyclones to capture gaseous emissions. TECNIUM-DEGAS is a degassing technology for the removal of gases dissolved in liquids (such as NH₃ dissolved in leachates). Both are complementary and are applied at different stages of the manure treatment process.

Yes. TECNIUM systems are designed and sized to comply with the environmental regulations applicable to the livestock sector, both for gaseous emissions to atmosphere and for the quality of discharged waters. The TECNIUM engineering team sizes each installation to guarantee compliance with the established limits.

Yes. TECNIUM has a specialist engineering team that can advise on the selection of the most appropriate technology (CHEM, DEGAS or the combination of both) according to the specific characteristics of your manure treatment plant: type of process, flow rates, contaminant concentrations and applicable regulations.

Need gas treatment systems for your manure plant?

Our engineering team will size the gas scrubbing and degassing systems adapted to your process.